Tema

Crafting Precision

1 +
Years of Experience
1 +
Equipment Delivered
1 +
Screw Plug Heat Exchangers (SRX™)
1 +
Clients Served
1 +
Countries Served
1 MT
Maximun Lifting Capacity
1 mm
Maximum Equipment Diameter
1 mm
Maximum Drilling Capacity
1 mm
Maximum Thickness
1 m
Maximum Equipment Length

Machinery

We take pride in its meticulously planned and well-structured plant, which houses an extensive range of state-of-the-art machinery and tools. This infrastructure is strategically designed to facilitate the manufacturing of superior-quality products while adhering to committed delivery schedules. Within our facility, we have established essential in-house capabilities, including Gun Drilling, Vertical Boring, Horizontal Inclined Plate, Vertical Turret Lathes, Horizontal Drilling, CNC Quick Mill Intimidator, CNC Rolling, CNC Plasma Cutting, and Water Jet Cutting Machines. We also possess numerous Orbital, Automatic and Manual welding setups along with Strip Cladding Stations.

Gun Drilling Machine

Description: 3000mm x 3000mm x depth 1000mm

Description: 3300mm x cross rail 3200mm

Description: 4000mm x 4500mm x 3500mm

Description: 3200mm x 2200mm x (0 to 45 degree)

Description: 4500mm x 2000mm x depth 1500mm

Description: 2440mm x 2640mm x depth 760mm

Description: Maximum Thickness – 140mm (~5.50 in)

Description: Max Depth – 254mm (~10 in ) CS, 63.5mm (~2.5in) SS

Description: Cutting up to 300mm (~12in)

Description: Vacuuming is used to remove air and other gases from process equipment, ensuring a clean, sterile environment, reducing contamination and improving product quality.

Description: Maximum Strip size – 90mm (~3.50 in) – SASC/ESSC

Clean Rooms

A cleanroom is a controlled environment with low levels of airborne particles and contaminants, maintained through specialized ventilation and filtration systems. In the context of exotic metallurgy, particularly in the production of process equipment, cleanrooms are crucial for ensuring the purity and integrity of exotic materials like titanium, zirconium etc. The controlled atmosphere prevents the introduction of impurities during the fabrication processes, optimizing the corrosion resistance and mechanical properties of these materials. This level of cleanliness is imperative for meeting stringent industry standards, ensuring the high-performance characteristics required in challenging environments, and guaranteeing the reliability and longevity of the equipment in diverse applications within sectors like pharmaceutical, petrochemicals and power generation. Cleanrooms thus play a vital role in upholding the exacting technical requirements associated with exotic metallurgy in the production of critical static equipment.

Clean Room – ACHHAD

Description: Total area of 5000 sq. ft. with crane capacities of 5MT, 25MT & 50 MT

Description: Total Area of 1000 sq. ft. with a crane capacity of 20MT.

Blasting and Painting

Blasting and painting are integral processes in process equipment manufacturing for several key reasons. Blasting, through techniques like abrasive blasting, removes surface contaminants, rust, and mill scale, ensuring a clean substrate. This promotes optimal adhesion of protective coatings during the painting phase. Painting serves to provide a barrier against corrosion, extending the equipment’s lifespan and maintaining its structural integrity. Additionally, it enhances resistance to environmental factors and contributes to the equipment’s overall aesthetic appearance. Together, blasting and painting play a crucial role in safeguarding process equipment from degradation, minimizing maintenance requirements, and meeting quality standards in various industries.

Blasting

Description: The process of utilizing abrasive materials or media to clean, prepare, or finish the surfaces of components, ensuring optimal adherence of coatings and enhancing material properties

Description: Involves the application of protective coatings to enhance corrosion resistance, aesthetic appearance, and overall durability of the equipment

Heat Treatment Furnace

We offer gas-fired and electric resistance types of furnaces that have distinct benefits as gas furnaces excel in uniform heating, while electric resistance ones provide precise control.

We operate within a temperature range of 730°C to 950°C with maximum dimensions of 16.4m(length)x 5m(width) x 4.6m(height). We also possess tube bend annealing furnace that can go up to 1050 °C. As and when required we can build modular furnaces based on equipment size.

Non-Destructive Testing

Non-destructive testing (NDT) is a crucial aspect of manufacturing process equipment. Its significance lies in ensuring the equipment’s quality, safety, and compliance. NDT identifies defects without causing damage, meeting stringent design and regulatory standards. This proactive approach enhances safety by detecting potential issues that could lead to catastrophic failures during operation. Compliance with industry codes and standards is paramount for obtaining regulatory approvals and certifications. NDT also plays a pivotal role in assessing the remaining useful life of equipment, facilitating timely maintenance to extend its operational lifespan. Importantly, it prevents costly failures by addressing defects during the manufacturing phase. Additionally, NDT evaluates material properties, ensures the use of specified materials, and provides a comprehensive record for documentation, quality control, and traceability. Overall, NDT instils confidence in clients by demonstrating a commitment to producing high-quality and reliable static equipment.

Radiography (x-ray or gamma ray)

Description: Examination of weld joints

Description: examination of all ferromagnetic material and weld joints of all shape & size

Description: examination of full penetration weld

Description: to find surface cracks or flaws or leakage through weld joints for all materials

Pressure Testing

Pressure tests, including hydrostatic, helium, and ammonia leak tests, are vital for ensuring equipment integrity, safety, and compliance. These tests verify the structural strength, identify potential leaks, and detect manufacturing defects, ensuring the equipment can withstand operational pressures without failure. Compliance with industry standards and regulations is facilitated through these tests, providing documentation for traceability and regulatory approvals. By assuring material strength, identifying weak points, and instilling operational confidence, pressure tests play a crucial role in maintaining the reliability and safety of equipment in diverse industrial applications.

Hydrostatic

Description: Done to understand structural integrity and confirm its ability to withstand the specified design pressure.

Description: Examination of all ferromagnetic material and weld joints of all shape & size

Mechanical Testing

Mechanical testing is indispensable in the production of process equipment to verify material strength, ensure quality, and validate design parameters. By subjecting materials to tests like tensile and compressive assessments, mechanical testing identifies potential defects, guarantees compliance with standards, and confirms the equipment’s ability to withstand operational stresses. This process is essential for enhancing structural integrity, minimizing the risk of failures, and ensuring the reliability of the equipment across various industrial applications.

Universal Testing Machine

Range: 60 T

Range: 300J

Range: 99HRC/HRB

Range: 1916 HV

Range: 0-600 Kg/cm2

Service

TEMA also specializes in comprehensive repair services for all process static equipment. Our highly skilled technicians diagnose issues, perform precise repairs, and restore equipment to optimal functionality. We make sure the quality, safety and efficiency are not compromised in every repair project.

Engineering Capabilities

40+ Years of Expertise: Static Equipment Design

Tema India excels in thermal and mechanical design, covering shell and tube heat exchangers, pressure vessels, columns, reactors, feedwater heaters, and condensers. Our expertise spans oil and gas, petrochemical, fertilizer, power, and nuclear sectors.